Improve: Adaptability
Ability to respond to changing demands
Getting Started
1
Start with documenting your current production schedule and capacity
2
Cross-train employees so they can handle multiple stations
3
Implement quick-changeover techniques (SMED methodology)
4
Consider modular equipment that supports multiple product types
Level Roadmap
Lvl 1
Foundation
Production schedule exists; basic capacity tracking
Lvl 2
Structure
Changeover procedures documented; demand response plan
Lvl 3
Performance
Changeover time < 2hrs; cross-trained workforce
Lvl 4
Excellence
Make-to-order capable; multi-product lines
Lvl 5
Mastery
Real-time demand response; modular production